PLC Engineer/Sr Engineer, QAPCO (Mesaieed)
Study and develop conceptual designs, prepare detailed engineering solutions, plan & monitor and coordinate all assigned modifications (projects) with the project team for a wide range of tasks related to discipline scope. Act as a key focal point for in-house /subcontracted engineering. Review of engineering studies conducted in line with defined requirements, industry best practices and contractual agreements.
Project Management:
- Coordinate discipline review and approval of design and interfaces with Contractor on Company requirements and specifications.
- Review and approve all related technical documents and coordinate with the supervisor.
- Carry out technical reviews of all areas of work covered under Instrumentation & Control systems engineering projects while evaluating requests and recommending appropriate solutions and proposing changes as necessary within the defined project scope and protocols to facilitate the achievement of defined objectives.
- Coordinate and provide engineering support for construction activities, including the assurance that construction engineering details are provided.
- Review and approve modifications (projects) as-built documents.
Design and Engineering:
- Carry out the design and technical reviews for all areas of work such as field instruments, Control valves, DCS/PLC control systems, Fire & Gas systems, analyzers, Vibration monitoring systems, etc.
- Execute verification, studies and detail design following best engineering practices and optimization in terms of costs, construction simplicity, operability and maintainability, codes and standards, HSSE, etc.
- Prepares design specifications for Field Instruments, Control & On-off valves, DCS/PLC systems, F&G systems, Liquid & Gas analyzers, Gas chromatographs, Condition monitoring systems, etc.
- Develops calculations for SIS loops, orifice sizing, control valve sizing, thermowell wake frequency, etc.
- Develops DCS functional logic, PLC logic, hook up drawings, loop drawings, wiring diagrams, interface drawings, cable block diagrams, cable schedule, panel layout drawings, cable routing drawings, cable tray/duct layouts, instrument layouts, etc.
- Prepares material specifications.
- Prepares MTOs and BOQs.
- Prepares Scope of Work and technical specification for Instrumentation & Control systems. Package items such as compressors, blowers, pumps, tanks, etc. and Construction subcontracts.
- Prepares technical documentation for Instrumentation & Control system material requisition.
- Carry out technical evaluations.
Health, Safety, Security, Environment and Quality:
- Ensure compliance with all relevant health, safety, security, environmental and quality management procedures.
- To work closely with HSSE on related tasks.
- Ensure updating documentation related to modifications (projects).
- Participate in modifications (projects) risk assessment studies such as HAZOP/LOPA, etc.
Reports:
- Provide regular progress reports related to assigned modifications (projects).
- Preparation of specific reports upon request.
Job Specific Knowledge
- Good exposure to brownfield modification projects.
- Must have experience in engineering site surveys to acquire the right amount of information need for detailed engineering.
- Knowledge of field instrument installation and practices.
- Knowledge in Industrial Instrumentation & Control engineering
- Knowledge in Industrial Codes & Standards such as NFPA, ISA, IEC, etc.
- Conceptual and analytical skills
- Skill to resolve technical problems and provide quick and cost-effective engineering solutions based on good engineering practices.
- Knowledge in Safety Instrumented Systems (SIS) and SIL calculations.
- Knowledge in LOPA analysis and HAZOP
- Knowledge in the operation principles of field instruments (pressure, level, flow, temperature, etc., control valves & On-off valves.
- Knowledge in Fire & Gas systems, Analysers, Vibration monitoring systems, Fibre optic communications and its networking etc.
- Knowledge in DCS/PLC control systems, architecture & its networking and industrial communication protocols.
- Knowledge in DCS/PLC control functions & logic preparation.
- Knowledge of the operations/products of petrochemical plants
- In depth knowledge of PLC programming (Siemens) as per IEC61131.
- In depth knowledge of Control Panel assembly, erection, testing and commissioning.
- Good experience in PLC upgrade projects.
- Sufficient knowledge of various types of PLC hardware and accessories.
Industry Specific Experience:
- Minimum 8 years Instrumentation & Control engineering experience in oil and gas for offshore and onshore projects
- Minimum of 5 years of engineering experience in the same or similar industry, including experience in multi-disciplinary projects and teams.
- Good knowledge of discipline design/engineering with sufficient experience in different discipline areas.
- Additionally, the candidate shall have valid practical experience on both Logic Engineering & maintenance troubleshooting some of the following control systems:-
• Siemens S7
• Triconex
• HIMA ELOP II/ HIMAX
• Allen Bradley
Education – Qualifications, Accreditation, Training:
• Full-Time Bachelor’s Degree in Instrumentation/Electronics Engineering from an accredited university
• MME (Ministry of Municipality and Environment) engineering accreditation is a mandatory requirement. Candidates not holding this accreditation must be willing to achieve this within the probationary period.
• Chartered Professional Engineer (CPEng) status or undertaking the same will be an advantage